Fertilizer Plant

1

Cracked column and beam juncture

2

Column and beam juncture after strengthening

3

Column and beam joints of the portal frame structure after repair

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Detailed view

Make OR Break Factor

The repair process had to be carried out under full operating plant conditions.

THE CHALLENGE :

  • A blast at the plant had caused extensive damage to the Ammonium Nitro-Phosphate (ANP) and Calcium Ammonium Nitrate (CAN) units. This was affecting production while compromising safety of the staff as well as posing an environmental threat.

THE ODDS :

  • The project was under a tight deadline of 45 days in which to repair both units.

OUR RESPONSE :

  • We began with a diligent evaluation of the distress in the structure
  • We improvised the designing of a retrofit system to reduce the execution period of the project
  • The damaged beam column junction was then retrofitted with ample grouting and a fibre wrapping system